Real process mining projects that drove measurable business improvements.
The Challenge: Delivery delays in the final mile despite on-time sortation at regional hubs. Customer complaints increased 23% over six months despite meeting sortation targets.
Our Analysis: Event logs revealed a consistent 6-hour handoff gap between regional hubs and local depots. The delay wasn't in sortation—it was in the transition from hub to local delivery networks.
Result: Shifted the final sortation schedule by 2 hours earlier. This simple change reduced final-mile delays by 34% and improved customer satisfaction scores from 3.2 to 4.1 out of 5.
Implementation time: 3 weeks | Investment: Schedule change only | ROI: £2.3M annual savings
The Challenge: Patient referral-to-treatment timelines exceeded NHS targets by an average of 12 days. Clinical staff believed the bottleneck was in specialist appointments.
Our Analysis: Conformance checking showed 43% of referrals took an unplanned detour through administrative review that wasn't part of the intended pathway. This review added no clinical value.
Result: Removed the unnecessary administrative review step for standard referrals. Average referral-to-treatment timeline reduced by 8.3 days, bringing performance within NHS targets.
Implementation time: 6 weeks | Investment: Process change only | Benefit: 1,200 patients per month affected
The Challenge: Machine downtime was 18% above industry benchmarks. Management suspected equipment reliability issues and planned significant capital investment in new machinery.
Our Analysis: Process enhancement analysis identified a recurring 15-minute setup delay between batch changeovers during shift handoffs. Night and day shifts used different setup procedures.
Result: Standardised shift handover procedures and pre-positioned setup materials. Machine downtime reduced by 21% without any capital expenditure on new equipment.
Implementation time: 4 weeks | Investment: £12k training | ROI: £340k annual savings vs. planned equipment replacement
The Challenge: Loan approval process took 11 days on average, twice the target timeline. Loan officers reported excessive documentation requirements and multiple approval layers.
Our Analysis: Event log mining revealed that 67% of applications underwent two separate credit checks—one automated, one manual—with the same outcome. Manual checks were only adding delay, not value.
Result: Eliminated duplicate manual credit checks for standard applications under £25k. Average approval time dropped to 6.5 days, saving 3 hours of processing time per case.
Implementation time: 5 weeks | Investment: System configuration | Benefit: 350 additional applications processed monthly
Patterns we often find across different industries and organizations.
67% of process inefficiencies happen at department boundaries, not within departments. Event logs reveal these hidden gaps that manual observation misses.
Rework and approval loops often linger long after the original business reason is gone. Process mining uncovers these 'ghost processes'.
85% of capacity issues come from uneven workload distribution, not overall resource shortages. Data shows where to rebalance.
Monthly and weekly process patterns that affect performance but aren't visible in annual averages. Timing matters more than speed.
Exception cases often take longer than standard ones due to unclear escalation paths. Event logs map the real escalation routes.
Gaps between systems cause delays that users think are 'normal processing time'. Data reveals these integration bottlenecks.
These case studies represent real engagements with measurable outcomes. Every organisation has hidden inefficiencies—the question is where your event logs will reveal them.
Book a discovery call to discuss how process mining could uncover similar improvements in your workflows. No obligation, no sales pitch—just an honest conversation about your data.
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